Industry 4.0 & SCM • Manufacturing Execution Systems (MES & SCADA)

Rockwell FactoryTalk & Siemens Opcenter MES

"Shop floor execution, real-time OEE tracking, electronic batch records (eBR), and quality control"

Bridges enterprise ERP systems with industrial PLCs and SCADA, orchestrating shop floor work orders, quality inspections, machine telemetry, and overall equipment effectiveness (OEE).

Engage Rockwell Specialists ← Back to All Enterprise Apps

99.99%

Global Enterprise Adoption

15 Min

P1 Hypercare SLA

95%+

Automated Test Coverage

Zero

Production Outages Target

1. Custom Software Engineering & Integrations

Modernizing, extending, and integrating Rockwell FactoryTalk & Siemens Opcenter MES with cloud-native microservices.

OPC-UA and MQTT Industrial IoT shop floor telemetry gateways
Custom web-based operator dashboards and digital work instruction interfaces
ERP (SAP/Dynamics) to MES automated production order dispatchers
Predictive maintenance machine learning connectors

2. 24/7 Managed Support, Observability & Hypercare

Continuous health monitoring, proactive tuning, and SLA-guaranteed incident resolution.

24/7 Factory Operations Support with zero-downtime line stoppage SLAs
Shop floor edge server clustering and database historian archiving
Recipe management and version-controlled change management

3. Full-Stack Quality Assurance & Security Matrix

Comprehensive functional, automated, load, and security test gates for Rockwell FactoryTalk & Siemens Opcenter MES.

Manual & Workflow Validation:

Electronic batch records, recipe parameter limits, material genealogy tracking, and quality hold/release logic.

Test Automation Engineering:

Python OPC-UA synthetic telemetry simulators and Playwright operator UI automation.

Performance, Load & Stress:

Sub-second industrial sensor event stream processing benchmark under full plant load.

Security, DevSecOps & Compliance:

IEC 62443 industrial cybersecurity testing, OT network air-gap audits, and operator biometric authentication.

Proven Enterprise Impact

Case Study: High-Volume Semiconductor Packaging Plant

The Challenge:

Unplanned machine downtime due to telemetry bottlenecks in legacy MES.

Our Solution:

Modernized OPC-UA event streaming and automated synthetic validation of recipe parameters.

Demonstrated Result: OEE increased by 14% and shop floor scrap rate reduced by 22%.

Verified Technology Stack & Tooling

C#PythonOPC-UAMQTTSQL ServerPlaywrightDockerKubernetes

Rockwell FactoryTalk & Siemens Opcenter MES

1. Custom Software Engineering & Integrations

2. 24/7 Managed Support, Observability & Hypercare

3. Full-Stack Quality Assurance & Security Matrix

Case Study: High-Volume Semiconductor Packaging Plant

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